Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
88
Design of Drinking Water Treatment Plant for Mekelle City
Misgina Tilahun
3
, Haftom Zenebe
2
, Gebremedhin Hishe
1
, Desta Berhe
1
, Kibrom Gebreegziabher
1
, Abadi Gebreyohans
1
and Omprakash Sahu
3
1- Department of Biological and Chemical Engineering, MIT, Mekelle University, Ethiopia
2- Department of Chemical Engineering, Adigrat University, Ethiopia
3- Department of Chemical Engineering, KIOT, Wollo University, Ethiopia
Received: 15/12/2014 Accepted: 11/01/2015 Published: 30/06/2015
Abstract
Safe and clean drinking water has major role for human health. The water quality can describe according to their
physicochemical and biological characteristics and permissible limits have been fixed by international organization. The aim of
study is to design and development drinking water treatment plant according to public health safety. The treatment plant was
designed has been used the combination of reverse osmosis and ultrafiltration for purification of Mekelle City’s drinking water.
Totally there are 13 unit operations used for design and the plant is designed to be used for the next 15 years. The design has been
done with by using intelligen super pro designer version of 9.0, The results shows that total dissolved solid was decreased 119.2
mg/L and arsenic 0.0041 mg/L, which is meet the standard of drinking water.The engineering aspects of material balance, energy
balance and cost estimation has also been discussed.
Keywords: Biological; Contaminates; Drinking; Pollutants; Treatment
1 Introduction
1
Groundwater is water located beneath the earth's
surface in soil pore spaces and in the fractures of rock
formations. A unit of rock or an unconsolidated deposit is
called an aquifer when it can yield a usable quantity of
water. The depth at which soil pore spaces or fractures and
voids in rock become completely saturated with water is
called the water table. Groundwater is recharged from, and
eventually flows to, the surface naturally; natural discharge
often occurs at springs and seeps, and can
form oases or wetlands [1]. Groundwater is accumulated in
layers of bedrock and soil where the mix forms a geologic
unit, an aquifer, in to which wells are sunk and which
supply the municipal water system. It is difficult to purify
once tainted, since poisons can lodge in geologic shelves,
which can infect the unpolluted water batches [2].
Freshwater covers only 3 percent of the earth’s surface and
much of it lies frozen in the Antarctic and Greenland polar
ice [3].Water quality is a term used to describe the
chemical, physical, and biological characteristics of water,
generally in terms of suitability for a particular - or
designated - use. It is a function of the geology of the
watershed.
Impurities in water can be determined by water
analysis. Water analysis is used to classify, prescribe
treatment, control treatment and purification processes and
maintain public supplies of water of an appropriate
Corresponding authors:
Omprakash Sahu, Department of
Chemical Engineering, KIOT, Wollo University, Ethiopia,
Email:ops0121@gmail.com; Tel: +251940209034
standard of organic quality, clarity and palatability. There
are different methods used today to analyze water quality,
such as AAS which is used to know the concentration of
heavy metals. The analysis of raw water enables the choice
of the process for water purification. Analysis at the various
stages of treatment allows monitoring the effectiveness of
the treatment process, and the analysis of purified water
ensures the correct degree of purification, as per required
standards, is obtained [4].
Common water sources for municipal water supplies
are deep wells, shallow wells, rivers, natural lakes, and
reservoirs. Depending on the quality of the raw water, the
extent of pollution and the regulations for safeguarding of
public health, drinking water is treated by various methods
before it reaches the consumer. Well supplies normally
yield cool, uncontaminated water of uniform quality that is
easily processed for municipal use. Processing may be
required to remove dissolved gases and undesirable
minerals. The simplest treatment is disinfection and
fluoridation. Deep well supplies may be chlorinated to
provide residual protection against potential contamination
in the water distribution system. In the case of shallow
wells not under the direct influence of surface water,
chlorination serves to disinfect the groundwater and
provide residual protection. Fluoride is added to reduce the
incidence of dental caries [2]. Dissolved iron and
manganese in well water oxidize when they come in
contact with air, forming tiny rust particles that discolor the
water. These can be removed by oxidizing the iron and
manganese with chlorine or potassium permanganate, and
removing the precipitates by filtration. Excessive hardness
is commonly removed by precipitation softening. Lime
and, if necessary, soda ash are mixed with well water, and
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J. Environ. Treat. Tech.
ISSN: 2309-1185
Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
89
settle-able precipitate is removed. Carbon dioxide is
applied to stabilize the water prior to final filtration.
Aeration is a common first step in the treatment of most
ground waters to strip out dissolved gases and add oxygen
[4]. Disinfectant is the last treatment applied to water [5].
Ethiopia is one of the member countries that adopted
the millennium development declaration with its main
objective of poverty reduction [6]. This includes
prioritizing accessibility to improved water supply. Prior
research has revealed that access to clean water, sanitation
and hygiene are the significant elements for poverty
alleviation [7]. In 2001, the Government of Ethiopia
adopted a water and sanitation strategy that called for more
decentralized decision-making; promoting the involvement
of all stakeholders, including the private sector, and
integrating activities relating to water supply, sanitation and
hygiene [4].According to a report from MWSS on January
2014 there are 37, 298 customersusing individually 49
lit/capital/day on average out of the total 18,000m
3
/day,
which is equivalent to 750 m
3
/h,supply by the
municipalityfrom the total 22 bore holes currently
functioning. Earlier this year the office had planned to
supply 40,160 m
3
on daily basis, which is equivalent to
1673.4m
3
/h, to fulfill the daily demand which is
160lit/capital/day hence satisfying the 342,200 people
currently living in the City according to the office. We can
see that not only there is a problem of quality supply of
water but also there is a huge gap in the supply-demand of
water in the City.Being one of the cities of Ethiopia,
Mekelle, is also expected to have the required sanitation
and hygiene of water for its population. According to an
analysis made by Gebrekidan, M and Samuel, Z;
Concentration of Heavy Metals in Drinking Water from
Urban Areas of the Tigray Region, Northern Ethiopia, and
by the MWSS, the groundwater of Mekelle City has found
to be of high concentration of TDS (may reach up to 1288
mg/L) [8] Though the recommended amount of TDS is
500mg/L [9] and above average concentration of many
heavy metals like Arsenic and cadmium.The Feed water
composition shows that the raw water was rich in sulphate,
chloride and calcium and highly furring [10].High levels of
TDS may be objectionable to consumers and could have
impacts for those who need to limit their daily salt intake
e.g. severely hypertensive, diabetic, and renal dialysis
patients [11]. And also it is found to be with a high
concentration of heavy metals and slightly saline [12].
The aim of drinking water treatment plant should be to
provide accordingly susceptible standards of service, to
gain customer satisfaction, delivering to customer water
that is both aesthetically pleasing and to meet public health
safety requirements [9]. Unfortunately still there is no any
technology employed to solve this problem that is they use
only chlorine which is used for disinfection purpose while
the problem is in need of beyond disinfection. So it was
planned to work to fill this gap; to design a cost effective
and modernized technology or plant to eliminate this
problem.The goal of this study was to show how to
improve access to quality water of Mekelle City, located
777 kilometers of the capital [13], by designing a suitable
drinking water treatment plant after assessing current
service and treatment of the ground water of the City. The
general objective was to develop and construct a plant that
will treat the ground water of the City.
2 Material and Methods
2.1 Material
The drinking water sample was collected from borehole
at four different locations Mekelle City. It was preserved in
18
o
C until used. The initial physicochemical parameters
are shown in Table. 1.
2.2 Methods
The methodology that was used in this project needed
assessment which includes the analysis of data collected
from municipal and national offices; a review of relevant
documents, a synthesis of informal interviews conducted
with stakeholders, and data collected through questionnaire.
Members from the MWSS were consulted for information
regarding the state of water and sanitation in Mekelle City.
The design of the treatment plant was carried out by using
intelligent super pro design and ROSA. For the treatment of
drinking water reverse osmosis. Reverse osmosis in
conjunction with ultrafilteration in the design of the plant
as a main method of treatment of the drinking water. The
complete setup after design with super pro is shown in
Fig.1.
As it is clearly shown in the figure below, super
predesigned treatment plant, we mainly used RO and
ultrafiltration as a main method for the treatment and
purification of the City’s drinking water. The specification
of the major equipment is given in table 11, shown below.
Reservoir however, should be designed to keep the water
fresh and to prevent the carry-over of sediment [14]. In our
design first the feed water which was pumped using
centrifugal pump from the ground water was forced to enter
to the ultrafiltration through the Mixer of three inputs
(including recycles from the two RO) at a flow rate of
763.999m
3
/h, a flow rate that is being used by MWSS
considering the total supply and customers demand.
Virtually all pumps used to lift water more than a few
meters are centrifugal pump [15].The ultrafiltration was
designed with a recovery rate of 95%, rejection coefficient
of 0.0009, and pore size of 0.45 microns. Most of the water
is then passed through the RO into the Degasification unit
by recycling one-fourth of its content back to the first
Mixer. Around 50 m3/h of water is sent to the waste water
treatment section through the second mixing unit. The RO,
main separation unit, has a recovery rate of 99%,
Membrane Area of 30 m
2 (
maximum area=80 m
2
), and pore
size of 0.45 microns. We used ROSA to get the optimum
recovery and rejection percentage. The Degasification unit
is mainly designed to remove the gaseous component of the
feed water (dissolved O
2
and N
2
) and oxidize Fe and Mn so
as to from a precipitate. After removal of these Dissolved
gases the water is stored in a tank with a capacity of 50 m
3
.
For the second section of the design, waste water
treatment section, the Mixer begins with mixing two inputs,
one from the Ultrafiltration and another input by the
addition of CaSO
4
(16 kg/h) and water for settlement
purpose.
Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
90
Table 1: Physicochemical parameters of four different location of Mekelle city
Sources of sample
Bore hore
FPW-10
Borehole Laci
(Elala)
Borehole
Chinferes
Bore hole
Dandera
WHO Standard
(MPL)
Appearance
Clear
Clear
Clear
Clear
Clear
Color
Clear
Clear
Clear
Clear
Clear
Odor
Non-
objectionable
Non-objectionable
Non-
objectionable
Non-
objectionable
Non-
objectionable
Taste
Non-
objectionable
Non-objectionable
Non-
objectionable
Non-
objectionable
Non-
objectionable
Dissolved Oxygen
(DO)
5
6.4
5.3
4.2
6 mg/L
Total Iron (mg/L Fe)
0.96
0.3
0.54
0.4
0.3 mg/L
Copper (mg/L Cu)
1.92
7.74
0.31
0.8
1.5 mg/L
Chromium (mg/L Cr)
0.002
0.015
0.06
0.025
0.05mg/L
Manganese (mg/L Mn)
0.3
67.6
0.3
0.03
0.5mg/L
Ca hard(mg/l) as
CaCO
3
)
400
1200
360
420
200mg/L
Total Hardness as
CaCO
3
620
1600
400
720
300mg/L
Nitrate (mg/L NO
3
)
0.8
0.6
0.3
3
50mg/L
Nitrite (mg/L NO
2
)
1
1.2
2
1.4
3mg/L
Total Coli form
Nil
Total Coli form
Nil
Total Coli form
Nil
Fecal Coli form
Nil
Fecal Coli form
Nil
Fecal Coli form
Nil
This treatment involves various unit operations such as clarification, centrifugation, GM filtration, a second RO, and another
storage unit for the wastes. The basic principle behind this treatment section is sedimentation of these waste product by addition
of CaSO
4
so as the heavy particle with remain at the bottom of these unit operations and the light particle, water part, will recycle
to the main treatment section. According to author Gebrekidan and Samuel, 2010 in Mekelle city some other heavy metal was
detected those are mention in Table 2.
Table 2. Heavy metal available in Mekelle city drinking water (Gebrekidan and Samuel, 2010)
S.No
Heavy metals
Quality (mg/L)
Permissible limit (mg/L)
1
Arsenic(As)
330-460
10
2
Cadmium(Cd)
14-21
5
3
Chromium(Cr)
131-158
100
4
Iron(Fe)
97-919
300
5
Lead(Pb)
69-106
15
6
Conductivity(µS/Cm)
1172-2130
250
7
TDS(mg/L)
698-1288
500
8
Turbidity(NTU)
0.504-27.42
0.5-1
2.3 Analytical method
Physicochemical parameter can be analysis with
reference of standard book. Temperature, conductivity,
total dissolved solids and salinity of the samples were
measured at the sampling sites using Jenway 4150, portable
conductivity meter. pH was also recorded at the sampling
sites using Hach, HQ11d Portable pH Meter. Turbidity of
the samples was measured at aquatic chemistry laboratory
of Mekelle University using Hach, 2100Q Turbidimeter.
Heavy metals (As, Cd, Co, Cu, Cr, Fe, Mn, Ni, Pb and Zn)
analysis was done at analytical laboratory of Ezana Mining
Development P.L.C. using AA240FC, Varian instruments,
Fast Sequential AAS Australia with instrument working
condition. Analytical grade chemicals (HNO3, Sigma
chemicals, Australia and standard heavy metal solutions,
Varian instruments, Australia) after preserving at 4
o
C for
short period of time. For biological testing the sample was
taken in test tube. After we sterilize all flasks, test tubes,
and Petri plates required in hot air oven were used Ethylene
Methylene Blue (EMB) Agar for the growth E.coli and
Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
91
Violet Red Bile (VRB) agar for the growth of total
coliform. The sample was incubated in media. By doing
this it was able to identify the specific types of
microorganisms found in petri plates. The result obtained
from experiments was compared with WHO drinking water
biological parameters standards.
Fig.1: Drinking water treatment plant layout for Mekelle City
3 Results and Discussion
3.1 Selection of Membrane
In the designing the Drinking Water Treatment plant
using reverse osmosis systems that uses intermittent energy
sources, it is very important to design a RO system that
could operate under broad operational window. The main
thresholds of the operational window include the maximum
feed pressure (determined by the membrane mechanical
resistance); maximum constituents chemical flow rate
(should not be exceeded to avoid membrane deterioration);
minimum constituents chemical flow rate (should be
maintained to avoid precipitation and consequent
membrane fouling); and maximum product concentration
(if the applied pressure is less than a determined value, the
permeate concentration will be too high). Using chemical
characteristics of water of the study area, and varying the
values of variables of operational window thresholds, it
was run the model several times. According to the results
of the analysis, at 25
o
C, the maximum allowable pressure,
maximum chemical constituents flow rate, minimum feed
flow rate, and minimum pressure of our design are about 50
bar, 780m
3
/h, 700m
3
/h, and 30 bar, respectively.
Membrane performance was measured in terms of
membrane rejection (R) and permeates water flux (J
w
).
Rejection is a measure of solute separation by the
membrane and is defined as:
R = [ 1-C
p
/C
f
] x 100 (1)
Where C
p
and C
f
are the solute concentrations in the
permeate and feed streams, respectively. Using ROSA, we
have performed several RO design options capable of
producing 750 m
3
/h. After performing several design
alternatives, our preferred design is a two stage with three
membrane elements in each stage. The membrane has a
recovery rate of 99%, membrane area of 30m
2
, and pore
size of 0.45 microns. The type of membrane used in this
analysis is SW30HRLE-400. The optimization of
membrane is shown in Fig.
Fig.2 Optimization of membrane system
Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
92
3.2 Power Requirement
The power requirement for the treatment of drinking
water is shown in Fig. In reverse osmosis treatment
systems, energy is a major consideration. Power
consumption by the system which includes power for
drinking water pumping, high pressure pumping, booster,
and chemical treatment could be calculated using equation
(2) [16].
P
wn
= Q
n
(P
rn
/E
n
) (2)
Where,
Pw
n
(kW) = Power consumed by feed, low and high
pressure, booster and chemical water treatment pumps,
Qn(m
3
/s) = Rates of feed water, fresh water production,
boosted water,
Pr
n
(kPa) = Feed pressure, boosted pressure, rejection
pressure
En (Net efficiency of feed pump) = Ep (pump efficiency) *
En (motor efficiency) for high pressure pump (booster) and
energy recovery turbine.
From the result it is clear that energy requirement
increase with increase in feed flow rate. At optimum
pressure 50bar and flow rate 780m
3
/h it show 5.5KW/h
power consumption, According to [16] the low pressure
pump consumes the highest energy, and the rest constitutes
about 20% of the lowerpressure pump. The power required
for the system’s lower pressure pump, at 10m
3
/h feed water
flow rate, 45bar pressure, and 0.85 pump efficiency, is
about14.71kW. An additional 2.94kW will be needed for
booster, feed water, chemical treatment andother pumps,
which is about 20% of the lowerpressure power
requirement. Thus, the total power requiredfor the RO
system design is equivalent to author.
Fig.3: Pumping power requirement for RO system
3.3 Biological Test
The bacterial reduction study is shown in Fig. 4 (a) and
Fig (b). The results show that at the end of culture there
was no sign of microorganism found in all of these
samples. From these four results it canbe possible to
conclude that the drinking water of Mekelle City is free of
both E.coli and total coliform. Hence the researchers
decided to add 1.5 mg/L of 70% strength chlorine to it in
order to avoid the formation of any related microbial life in
the storage and distribution system. This might be due to
drinking water usually undergo dramatic changes in
distribution systems and this may made the distribution
systems no longer considered as inert systems supplying
drinking water to large areas [9]. In this study distribution
systems are considered as biological and chemical reactors
that interact with the transported water, in that water quality
changes with time and space [17].
3.4 Effect on physicochemical parameters
The initial feed concentration and outlet concentration
of physicochemical parameters and heavy metal on RO
system is shown in Table3. From the Table 3, it is clear that
by using the RO purifier system, the concentrations can be
decrease upto acceptable international standards. For
instance, the TDS was lowered to a value of 119.2mg/L
from 1288 mg/L which is an excellent water quality for
drinking according to many international organization and
countries classification of drinking water including the
WHO. This means a huge increase in the aesthetic value of
the water, while decreasing the amount of substances
consumed while drinking water. The Arsenic value was
decreased from a value of 0. 44938 mg/L to
0.0041mg/L.Arsenic (As) is a potential risk to consumers
because it has the potential to cause hyperkeratosis and skin
cancer in human beings.The concentration of As in the
water distributed in Mekelle City ranged between 395 and
460 µg/L. Implementation of this design would decrease
the concentration of As to 0.004108.The concentration of
Lead in Mekelle City’s distributed water ranged from 80 to
583 µg/L, which way beyond the safety standards set by
WHO (10 µg/L), and USEPA (15 µg/L). This means that
diseases and/or disorders related to lead consumption have
the potential to happen. This project managed to decrease
the concentration of Lead to 5.29 µg/L. The other element
which were causing stains and affecting the taste of
beverages is Fe having a concentration of 97-919 µg/L,
while the MPL of WHO is 300 µg/L. After we designed the
treatment plant we were able to decrease this high
concentration of Fe into insignificance amount, 0.2613
µg/L.
3.5 Mass balance of treatment plant
For drinking water practice, the water itself is the
defined system, which the mass balance is constructed.
Based on practical considerations, it is fairly easy to
determine the mass of compounds in the water taking a
water sample. Furthermore, only final water from the
treatment plant enters the drinking water network and it is
only drinking water that is consumed at the tap. Influences
on the system, mostly elements attached to, lying on or are
part of the wall of the main network pipes (such as
biofilms, sediment and the pipe material) should not be
included. Incase particles are suspended in the water; this
might be as well called suspended in the bulk phase,
assuming that most of the particles are present in the water
[18]. The next two tables show the overall and component
material balance.
Assume data for material balance:
Annual Operating Time 7,920.00h
Unit Production Ref. Rate 6,514,205.76m
3
(STP)
Operating Days per Year 330.00
Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
93
Fig.4 Cultured Sample from drinking water (a) E.Coli (b) Coliforms
Table 3: Inlet and outlet concentration in drinking water treatment system
S.No
Components
Concentration(mg/L) (IN)
Concentration(mg/L) (OUT)
1.
As
0.44938
0.004108
2.
Cd
0.02052
0.0010480
3.
Cl
0.00000
3.972606
4.
Co
0.02931
0.014972
5.
Cr
0.15435
0.078850
6.
Cu
2.63763
1.347332
7.
Fe
0.89779
0.2613
8.
Mn
0.08597
0.043917
9.
Pb
0.10355
0.0052900
10.
Ni
0.04005
0.020461
11.
Zn
0.56954
0.290948
12.
CaCO
3
1172.30263
68.729266
13.
CaSO
4
0.00000
0.589473
14.
Oxygen
6.25228
0.000632
15.
Nitrogen
1.95384
0.000197
16.
TDS
1288
119.144900
17.
Total hardness
1563.07018
141.308492
18.
Water
985711.86475
993359.187931
Table 4: Bulk Materials (Entire process)
No
Material
Kg/yr.
Kg/h
Kg/m
3
(STP) MP
1.
As
2,719
0.343
0.000
2.
CaCO
3
7,093,453
895.638
1.198
3.
Cd
124
0.016
0.000
4.
Co
177
0.022
0.000
5.
Cr
934
0.118
0.000
6.
Cu
15,960
2.015
0.003
7.
Fe
5,432
0.686
0.001
8.
Mn
520
0.066
0.000
9.
Ni
242
0.031
0.000
10.
Nitrogen
11,822
1.493
0.002
11.
Oxygen
37,832
4.777
0.006
12.
Pb
627
0.079
0.000
13.
TDS
7,613,640
961.318
1.286
14.
Total Hardness
9,457,938
1,194.184
1.597
15.
Water
5,965,096,745
753,168.781
1,007.225
16.
Zn
3,446
0.435
0.001
17.
Chlorine
23,760
3.000
0.004
18.
CaSO
4
132,000
16.667
0.022
19.
Total
5,989,497,376
756,249.669
1,011.345
Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
94
Table 5: Overall components balance (kg/yr.)
S.No
Component
IN
OUT
IN-OUT
1.
As
2,719
2,719
0
2.
CaCO
3
7,093,453
7,093,453
0
3.
CaSO
4
132,000
132,046
46
4.
Cd
124
124
0
5.
Chlorine
23,760
23,760
0
6.
Co
177
177
0
7.
Cr
934
934
0
8.
Cu
15,960
15,960
0
9.
Fe
5,432
5,432
0
10.
Mn
520
520
0
11.
Ni
242
242
0
12.
Nitrogen
11,822
11,822
0
13.
Oxygen
37,832
37,832
0
14.
Pb
627
627
0
15.
TDS
7,613,640
7,613,640
0
16.
Total hardness
9,457,938
9,457,938
0
17.
Water
5,965,096,748
5,964,294,219
802,529
18.
Zn
3,446
3,446
0
19
TOTAL
5,989,497,376
5,988,694,801
802,575
3.6 Energy balance
1. Total Heat Transfer Agent Demand
Heat Transfer Agent
kg/yr.
kg/h
kg/m
3
(STP) MP
Steam
2087149.94
263.53
0.35
Steam (High P)
0.00
0.00
0.00
Cooling Water
536695699.95
67764.61
90.62
Chilled Water
0.00
0.00
0.00
2 Total Power Demand
Power Type
kW-h/yr.
kW-h/h
kW-h/m
3
(STP) MP
Std Power
103947055.58
13124.63
17.55
TOTAL
103947055.58
13124.63
17.55
3.7 Cost Estimation
1 Executive Summary (2014 prices)
Total Capital Investment
2,328,718.9$$
Capital Investment Charged to This Project
2,328,718.9$$
Revenues
1,042,272.9216 $/yr.
Cost Basis Annual Rate
6,514,205.76m
3
/yr.
Unit Production Revenue
0.160 $/m
3
(STP) MP
Payback Time
2.3 yr.
2 Fixed Capital Estimate Summary (2014 prices in $)
A. Total Plant Direct Cost (TPDC) (physical cost)
1.
Equipment Purchase Cost (for the 13 unit operations)
395,870
2.
Installation
193,810
3.
Process Piping
138,555
4.
Instrumentation
158,350
5.
Insulation
11,875
6.
Electrical
39, 585
7.
Buildings
178,140
8.
Yard Improvement
59,380
9.
Auxiliary Facilities
158,350
TPDC
1,333,915
Journal of Environmental Treatment Techniques 2015, Volume 3, Issue 2, Pages: 88-96
95
B. Total Plant Indirect Cost (TPIC)
10.
Engineering
333,480
11.
Construction
466,870
TPIC
800,350
C. Total Plant Cost (TPC = TPDC+TPIC)
TPC
2,134,265
D. Contractor's Fee & Contingency (CFC)
12.
Contractor's Fee
53,357.5
13.
Contingency
10,526.4
CFC = 12+13
63,883.9
E. Direct Fixed Capital Cost (DFC = TPC+CFC)
DFC
2,198,148.9
1 Labor Cost
Labor Type
Unit Cost
Annual Amount (h)
Annual Cost ($)
%
Operator
($/h)
97,869
32,199
100.00
TOTAL
0.329.00
97,869
32,199
100.00
12.
Contractor's Fee
53,357.5
13.
Contingency
10,526.4
CFC = 12+13
63,883.9
2 Materials Cost
Bulk Material
Unit Cost ($/h)
Annual Amount (h)
Annual Cost ($)
%
Chlorine
0.300
23,760 kg
7,128
9.75
CaSO
4
0.500
132,000 kg
66,000
90.25
TOTAL
73,128
100.00
3 Profitability Analysis (2014 prices)
A
Direct Fixed Capital
2,198,148.9
B
Working Capital
7,850 $
C
Startup Cost
122,720 $
D
. Up-Front R&D
0 $
E
Up-Front Royalties
0 $
F
Total Investment (A+B+C+D+E)
2,328,718.9$
G
Investment Charged to This Project
2,328,718.9$
4 Revenue/Savings Rates
Pure water (Main Revenue)
753.959 m
3
/h = 6,514,205.76m
3
(STP) /yr.
Pure water (Main Revenue)
0.16 $/m
3
(STP)
Total Revenues/Savings
1,042,272.9216 $/yr.
4 Conclusions
It is concluding that after design of the treatment plant
almost all of the concentration of the heavy metals and the
amount of the physicochemical parameters were decreased
to lower values which are acceptable by many international
standards including by the WHO. By this work an
attempted has been carried out to highlight importance of
treatment plant for Mekelle City. The result shows that
after treating the ground water using the designed treatment
plant; it is suitable for drinking purpose. It is
recommending to MSWW (Mekelle City Water Supply and
Service) to implement this plant in order to avoid the
current problem which may be a cause for many diseases
and get customers satisfaction.
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